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EZ-fill® Platforms

EZ-fill® Vial Platform: De-Risk Operations and Reduce Complexity to Maintain the highest Quality

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Our RTU Vials process enhances Sterility Assurance, minimizes contamination risks, and reduces capital investment by outsourcing washing and depyrogenation.

The Contamination Control Strategy (CCS) is crucial for demonstrating risk management to inspectors, with RTU packaging being a top solution to meet regulatory and market demands. 

The conventional configuration of aseptic fill and finish operations generates well known risks that pharmaceutical companies need to manage.

Bulk aseptic filling process

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1. Infeed

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2. Filling

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3. Stoppering

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4. Crimping

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5. Visual Inspection

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6. Packaging

Criticalities:

  • Glass-to-glass and glass-to-metal contact
  • Heat tunnel can increase the coefficient of friction on the outer surface of the vial
  • Wasted time on non-core activities
  • Time consuming format change

RTU aseptic filling process

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1. Infeed

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2. Filling

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3. Stoppering

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4. Crimping

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5. Visual Inspection

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6. Packaging

The RTU aseptic filling provides many benefits over conventional processes reducing the following risks:

  • Contamination due to glass particles
  • Rejections/market recalls caused by glass defects
  • Human errors on non-core activities
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EZ-fill® Vial Configurations. A Complete Portfolio of Ready-To-Use Glass Containers

EZ-fill® offers a wide range of vial solutions to guarantee compatibility with low-speed and high-speed filling equipment. We offer Fina® EZ-fill® vials and LDP EZ-fill® vials.

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Discover All the Details of EZ-Fill® RTU Vial Containers in the Brochure

Find more on product range and advantages of RTU vials

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EZ-fill® Platforms

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Alba®, Nexa®, Fina® Platforms

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Sustainability in Product Design and Manufacturing

Interested in EZ-fill® Vial Platform?

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