Caricamento pagina
hero_ez-fill_vials_MB

EZ-fill® Platforms

EZ-fill® Vial Platform: De-Risk Operations and Reduce Complexity to Maintain the Highest Quality

EZ-fill_in_production_vials

Our RTU Vials process enhances Sterility Assurance, minimizes contamination risks, and reduces capital investment by outsourcing washing and depyrogenation.

The Contamination Control Strategy (CCS) is crucial for demonstrating risk management to inspectors, with RTU packaging being a top solution to meet regulatory and market demands. 

The conventional configuration of aseptic fill and finish operations generates well known risks that pharmaceutical companies need to manage.

Bulk aseptic filling process

bulk_vial_aseptic_filling_process_infog
17_Vial

1. Infeed

143_Vials Washing

2. Washing

48_Depyrogenation

3. Depyrogenation

448_rotary table

4. Rotary table

54A_Filling Vial

5. Filling

49A_Closure Assembly_vial stoppering

6. Stoppering

49B_Closure Assembly_vial crimping

7. Crimping

117_Visual Inspection Vial

8. Visual Inspection

57_Packaging & Assembling

9. Packaging

Criticalities:

  • Glass-to-glass and glass-to-metal contact
  • Heat tunnel can increase the coefficient of friction on the outer surface of the vial
  • Wasted time on non-core activities
  • Time consuming format change

RTU aseptic filling process

RTU_vial_aseptic_filling_process_infog
51A_Sealed Nest and Tub

1. Infeed

54A_Filling Vial

2. Filling

49A_Closure Assembly_vial stoppering

3. Stoppering

49B_Closure Assembly_vial crimping

4. Crimping

117_Visual Inspection Vial

5. Visual Inspection

57_Packaging & Assembling

6. Packaging

The RTU aseptic filling provides many benefits over conventional processes reducing the following risks:

  • Contamination due to glass particles
  • Rejections/market recalls caused by glass defects
  • Human errors on non-core activities
Vials_with_Add-ons_group_and_tray_upside-down vials_nest_tub_100_3_inches

EZ-fill® Vial Configurations. A Complete Portfolio of Ready-To-Use Glass Containers

EZ-fill® offers a wide range of vial solutions to guarantee compatibility with low-speed and high-speed filling equipment. We offer Fina® EZ-fill® vials and LDP EZ-fill® vials.

Discover All the Details of EZ-fill® RTU Vial Containers in the Brochure

Find more on product range and advantages of RTU vials

Download now

Other EZ-fill® Platforms

EZ-fill<sup>®</sup> Cartridge Platform

EZ-fill® Cartridge Platform

EZ-fill<sup>®</sup> Syringe Platform

EZ-fill® Syringe Platform

EZ-fill Smart<sup>®</sup>

EZ-fill Smart®

EZ-fill<sup>®</sup> Kit

EZ-fill® Kit

GAQ_ez-fill_vials

Interested in EZ-fill® Vial Platform?

Submit your request