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EZ-fill® Platforms

EZ-fill Smart®: The Enhanced Ready-To-Use Vial Platform for Your Aseptic Manufacturing

Leveraging our market-leading EZ-fill® technology, we developed EZ-fill Smart®: an enhanced version of our pre-sterilized platform aiming to make RTU vials a standard, ultimately increasing patient safety.

With EZ-fill Smart® we provide you with a highly standardized platform, featuring increased quality and reducing complexity for pharma operations.

EZ-fill Smart® was developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill and finish lines. The platform accommodates both small and large batch production, maximizing flexibility.

EZ-fill Smart® packaging is also compatible with the current EZ-fill® process.

EZ-fill-Smart in process

EZ-fill Smart® enhanced processing design

  • No glass-to-glass and minimized glass-to-metal end-to-end - Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
  • High automation - Increasing productivity and reducing human errors while ensuring higher quality and process repeatability
  • Low-Temperature VHP sterilization method - We offer the option of Low-Temperature Vaporized Hydrogen Peroxide (VHP) sterilization, reducing environmental impact compared to traditional Ethylene Oxide (EtO) methods. Learn more about the FDA officially designating VHP as an established sterilization method.
EZ-fill_Smart_Nest_Tub_and_vials EZ-fill_smart_bottom_view

EZ-fill Smart® product optimization: new secondary packaging design features

Product optimized to answer customers’ needs.

  • Redesigned secondary packaging - Yielding >90% reduction* of particle risks during operations and delivering improved quality
  • Optimized Design - Tyvek relocation to ensure sterilization
  • Use of biopolymers and recycled plastic - Combining sustainability approach with an increased packaging efficiency
* Verified by internal testing and external certified laboratory

Benefits of EZ-fill Smart® platform

EZ-fill Smart® grants the same top-notch features as EZ-fill® in terms of flexibility and streamlined pharma operations whilst providing extra benefits.

  • 136_Reduced TCO

    Highly standardized platform:
    Improving pharmaceutical manufacturing quality standard while reducing the Total Cost of Ownership (TCO).

  • 59_Sterile Handling

    Guaranteed Machinability:
    Negligible format changes on currently installed equipment.

  • 25_Regulatory Expertise

    Increased Regulatory Acceptance meeting Annex 1 requirements and LT VHP sterilization method follows FDA guidance in limiting EtO

EZ-fill Smart® media and resources

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Explore EZ-fill Smart® easy integration into standard fill and finish lines

EZ-fill Smart® is developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines.

Making Your Life Easier With EZ-fill Smart®

Find out how EZ-fill Smart® improves quality and reduces TCO

EZ-fill Smart® brochure

Find more on how to make your life easier with EZ-fill Smart® product and process.

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Other EZ-fill® platforms

EZ-fill<sup>®</sup> Vial Platform

EZ-fill® Vial Platform

EZ-fill<sup>®</sup> Cartridge Platform

EZ-fill® Cartridge Platform

EZ-fill<sup>®</sup> Syringe Platform

EZ-fill® Syringe Platform

EZ-fill<sup>®</sup> Kit

EZ-fill® Kit

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Interested in EZ-fill Smart®?

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