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EZ-fill® Platforms

EZ-fill® Cartridge Platform Minimizes Operations Risks Throughout the RTU Aseptic Filling Process

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RTU cartridges maintain the highest quality to deliver greater value to the healthcare system.

The conventional configuration of aseptic fill & finish operations generates well-known risks that pharmaceutical companies need to manage.  

Bulk aseptic filling process

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Caps Lined

1. Infeed

Cartridge Bypass Filled

2. Washing, siliconization

Cartridge Bypass

3. Depyrogenation and baking

Cartridge Stopper

4. Stoppering, Filling, Crimping

Cartridge Bypass Filled

5. Inspection

Cartridge Stopper

6. Packaging and assembly into device

Criticalities

  1. Setting the siliconization profile to achieve good cosmetic appearance & gliding performances
  2. Glass-to-glass and glass-to-metal contact generate particles and cosmetic defects
  3. Crimping quality and associated integrity
  4. Time-consuming format change

RTU aseptic filling process

RTU_aseptic_filling_process
Caps Lined

1. Steribag opener and de-lidding module or infeed

Cartridge Bypass Filled

2. Filling, stoppering

Cartridge Bypass

3. Visual Inspection

Cartridge Stopper

4. Packaging and assembly into device

The RTU aseptic filling provides many benefits over conventional processes, reducing the following risks:

  1. Contamination and related risk management
  2. Rejections/ market recalls caused by glass and siliconization defects
  3. Critical defects in crimping quality and associated integrity
  4. Human errors on non-core activities
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EZ-fill® Cartridge Portfolio Configuration. A Complete Range of Formats and Components Matching Different Device Needs

  • Pen Injector, Autoinjector & On-Body Delivery Systems Formats: 1,5mL, 3mL
  • Large Volume Autoinjector & On-Body Delivery Systems Formats: 5mL, 10mL, 20mL 
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Discover the Product Range of EZ-fill® RTU Cartridge Containers in the Brochure

Find more on product range and advantages of RTU cartridges

Download now

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Interested in EZ-fill® Cartridge Platform?

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