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Glass Converting

Glass Cartridge Forming Lines

The technology of reference for high-quality cartridge manufacturing

Thanks to its consolidated experience in glass forming technologies, Stevanato Group develops easy-to-use machines that offer high-speed production, fewer rejects, and mechanically resistant, cosmetic-compliant cartridges and dual-chamber cartridges. Our glass cartridge lines are engineered to manage every stage of the production process, from glass tube feeding and forming to transport, annealing, and packing. As global leaders, our end-to-end control supports the high precision and reliability required for pen cartridges to help customers identify the most suitable configuration.

Overview

The table below compares the available line options by application, cartridge range, production capacity, mechanical speed, and machine setup.

GS24/2 GS24/2 Tandem Line GS36/3
Best application high-speed double-exit cartridge forming machine, suitable for low-mid volume production Composed of two high-speed double-exit cartridge forming machine high-speed triple-exit cartridge forming machine for large batches and high throughput volumes
Cartridge range from 1ml to 5ml from 1ml to 5ml from 1ml to 5ml
Cartridges per cycle 2 2 x 2 machines 3
Max mechanical Speed 46 index movements/minute (theoretical speed 92 pcs/minute) 46 index movements/minute (theoretical speed 184 pcs/minute) 48 index movements/minute (theoretical speed 144 pcs/minute)
No. of chucks 24 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side) 24 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side) 36 upper chucks for neck forming and 30 lower chucks for bottom forming

Why choose Stevanato Group’s cartridge forming lines

Stevanato Group’s cartridge forming lines are designed to combine high-speed production, process stability, and consistent cartridge quality. From equipment design with fine process control, every detail is engineered to support reliable manufacturing and meet demanding requirements for mechanical resistance, cosmetic appearance, and dimensional standards.

 

  • 307_Mechanical

    Optimal mechanical durability achieved through robust design and an extremely detailed and accurate assembly process

  • 06_KPI Production Performances

    Proven in-house equipment design, with constant monitoring of critical parameters capable of influencing forming precision

  • 13_Quality

    High mechanical precision with automated feedback controls and easy-to-use HMIs ensure seamless high-speed production, fewer rejects, and superior mechanical properties

  • 105_Cartridge Impoved Mechanical Resistance

    Satisfying the needs of the most demanding requirements of mechanical resistance, cosmetic appearance and dimensional standards

See our cartridge forming lines in action

Watch how the GS36/3 supports high-speed cartridge manufacturing with reliable forming, precise handling, and consistent process control.

Complete cartridge production line

Stevanato Group's glass converting technologies are supplied as complete turnkey solutions. Each module is designed to support a specific stage of the cartridge manufacturing process, from glass tube loading to final packing.

 

Cartridges converting infographic
Glass Tubing

1. Tube loading

Eye

2. Dimensional controls

Cartridge

3. After-forming line

Compact Footprint

4. Annealing oven

Eye

5. Cosmetic controls

Packaging

6. Packing machine

cartridge bypass forming

Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available.

Click on the modules below to learn more.

Module Description
1. TUBE LOADERS continuous-feeding glass tube loaders ensure efficient feeding of glass tubes with limited operator intervention.
2. DIMENSIONAL AND COSMETIC CONTROLS 100% inline controls help verify cartridge dimensions and cosmetic quality throughout the forming process.
3. AFTER FORMING HANDLING SYSTEM gentle cartridge handling toward the annealing oven helps preserve cosmetic quality and mechanical resistance.
4. ANNEALING OVENS designed to provide an optimal thermal profile, supporting cartridge strength, process stability, and operator safety.
5. AUTOMATIC PACKING MACHINES the system automatically picks formed cartridges and places them into trays or blisters, supporting efficient downstream handling

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GAQ_cartridges_forming

Interested in Cartridge forming lines?

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