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Drug containment solutions

Glass Vial Systems: High-quality Solutions for Pharmaceutical Packaging

Made of Type I glass in a variety of sizes and capacities, our glass vials provide exceptional chemical resistance, ensuring the safe storage of liquid drugs—from chemicals and vaccines to complex proteins—as well as lyophilized drugs like biologics.

As the leading choice for storing parenteral drugs, Stevanato Group’s vials offer pharmaceutical companies a reliable, long-term storage solution for injectable medications.

Renowned for their dimensional accuracy, chemical resistance, and excellent inspectability, our vials ensure highly efficient fill-and-finish processes, optimized drug-container interactions, and robust container closure integrity (CCI).

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Glass Vial Systems

We are certified ISO 9001 and ISO 15378, and the Type I glass tube used for vial production complies with PH.Eur., USP, and JP.

In our portfolio, we offer vials with various features to suit different medicines and needs. Nexa®, Fina®, LDP, and Microvials meet the specific requirements of diverse applications. 

We also offer siliconized vials – effective solutions specifically designed to mitigate risks associated with lyophilized drug products. These vials are a reliable choice for certain biologic formulations, helping to reduce the risk of fogging, facilitate drug extraction, and enhance the quality of the final drug product.

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Ready-to-use Vials to Simplify the Overall Filling Process

Producing small batches of customized medications and high-value pharmaceuticals can pose significant challenges for fill-and-finish operations. These processes demand higher quality containers and increased flexibility, as frequent changes between different medications are necessary to minimize costly waste.

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Our vials are also available in a ready-to-use (RTU) configuration and today we are the world’s largest manufacturer of pre-sterilized vials.

Our EZ-fill® Vials are pre-washed and pre-sterilized, making them suitable for processing on both new and existing fill-and-finish lines. The vials remain nested throughout the entire process, including during freeze-drying, ensuring efficient handling.

Discover the benefits of our EZ-fill® ready-to-use vials, designed to streamline pharmaceutical processes by reducing the need for additional sterilization. Learn more about EZ-fill® and EZ-fill Smart® platforms.

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Customized Vial Solutions for Various Pharmaceutical Applications

With full control over geometry and surface chemistry, our vials can be tailored to meet the different needs of biopharmaceutical customers.

We can produce a whole range of different neck finishes to meet the needs of specific applications. Beyond standard collar, our portfolio ranges from widely adopted European or American Blowback to specialized designs such as sealing bead, screw neck and more.

Beyond dimensions and design, our glass vials can be customized with special features like internal siliconization, Ammonium Sulfate Treatment, Printing.

Find out our glass vials portfolio

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Nexa® Glass Vials

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Fina® Glass Vials

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LDP Vials

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Microvials

Add-on Components for Vial Systems: Enhancing Containment Solutions

Understanding the components you use is essential to ensure safe storage of your drug.

Working with the best-in-class manufacturers, and an expert team, Stevanato Group is able to determine and supply the adequate solution of Add-on components.

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Based on our extensive knowledge of container closure systems, we can help biopharma companies and device manufacturers mitigate risks associated with containment solution selection.

A rubber stopper and an aluminum cap typically comprise a vial closure system. Depending on the application and fill-finish process, the stoppers and caps vary in sizes, formulation, and design.

Add-on Specifications

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Rubber Stoppers

  • 13 mm – 32 mm
  • Lyo / Serum
  • Chlorobutyl / Bromobutyl / others (special applications)
  • Coated / Non-coated
  • RfS / RtU
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Rubber Stoppers

  • 13 mm – 32 mm
  • Only aluminum
  • Diverse opening capabilities
  • Aluminum + Plastic
  • Different opening designs
  • Personalized colors available

Discover All the Details of EZ-fill® RTU Vial Containers in the Brochure

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Find more on product range and advantages of RTU vials

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Drug containment solutions

A combined Solution for laboratory batches

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Need Help Demonstrating Compatibility of Your Drug Product with Our Vial Containment Systems?

Our Technology Excellence Centers can be your strategic partner performing comparison and compatibility testing throughout the product development lifecycle.

Critical tests such as glass delamination and Container Closure Integrity can be essential to demonstrating your drug product is stable and effective throughout its expected shelf life. Early testing further minimizes the risk re-formulation or container re-validation or worse to re-call your product after its launch into the market.
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Drug containment solutions

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